What are Lockout Key Box and Its Uses?
The lockout key box is the best storage device that is effectively useful to store keys for an effective lockout for huge equipment. One can protect the lockout point available on the equipment with a single padlock.
It can ensure that other technicians or departments could never remove keys, documentation, permits, or anything else before the parties open individual locks.
Safety Impact of lockout key box
Here workers can keep their keys in this box, and then only authorized employees have access to touch it. Employees can remove the personal padlock from the lock box when the work is completed and free the keys.
Read More: How to Ensure Worker’s Safety From Lockout Tagout Procedure?
However, the lockout key box can ensure that keys never be accessed until the final lock is removed.
A lockout key box is the safest approach enforced by putting the suitable lockout devices into energy-isolating devices based on the established procedure.
Furthermore, it will ensure that no one can operate the controlled equipment and energy-isolating device until removing the lockout device.
Uses of lockout key box
Lockout key boxes are handy for safe key storage and the best place for holding keys. Lockout products are highly useful in protecting employees from dangerous energy sources on equipment and machines during maintenance service.
Additionally, most industrial accidents are due to the unexpected start-up of equipment and machines or the uncontrolled release of energy. Therefore, it is better to use a high-quality lockout key box without hesitation to stop issues.
The best energy control program
Best Lockout Kit is effectively suitable for various energy control programs. An excellent energy control program contains:
- Durable, reliable, and high-quality lockout products to cover all electrical and mechanical applications
- A specially designed lockout solution can help implement and develop the control program effectively
- Documented, tailored, and appropriated lockout procedures are all OSHA complaints
- Conduct the lockout audit regularly to ensure safety in the workplace
Benefits of lockout key box
You can explore more benefits after using lockout kits. Check out below to know the benefits:
- Protect employees from accidents and hazards
- Shows top management concern over the employee safety
- Protects machine, equipment, and workplace from severe damage and reduces downtime
- Helpful in meeting the key box compliance without any issues
- Builds trust and self-confidence in all employees
Final verdict
You have now explored the lockout key box and its uses from the scenario mentioned above. You can contact the leading experts and manufacturers if you want quality lockout key cabinets.
Moreover, safety House is the leading manufacturer and lockout supplier of lockout tagout products. The lockout key boxes are powder coated, highly durable, and have stainless steel handles.
You May Also Like: What Are The 6 Steps Of Lockout Tagout Programs?
You May Also Like: Safety Precautions While Working Around the Lockout/Tagout Equipment
Elements Of OSHA’s Lockout-Tagout Standard
The elements of Osha Lockout Tagout Standard (29 CFR 1910.147) is a 4-page general industry standard, which was first published in 1989. It was formulated with the single aim of preventing accidental startups of machineries and equipments during their maintenance or service. It lays importance on isolating hazardous energy sources and rendering them isolated. The energy sources include hydraulic, thermal, electrical (stored and active current), chemical, gravitational force, pneumatic and mechanical.
A lockout/tagout program includes 3 basic elements:
1. Written Procedures: These written procedures communicate important information workers involved in lockout/tagout procedures and identify what needs to be done and when. They also prescribe the processes of shutdown, isolation and applying and removing lockout/tagout. Such procedures are only needed for machineries with 2 or more energy sources.
The following should be clearly specified:
– Specific machineries and their shutdown/isolation processes
– Where the lockout devices are installed
– How to de-energize stored energy
– How isolation needs to be verified
2. Training Programs: Training is mandatory for two types of employees, namely authorized employees and affected employees, where the former the people who maintain and service machineries and are qualified enough to control hazardous energies, and the latter are those work in close proximity to the machines/equipments being serviced or repaired under lockout/tagout and need to understand the hazards involved.
3. Timely Audits: Periodic audits ensure that the energy control procedures continue to be correctly implemented, the workforce do not deviate from the procedures and are familiar with their responsibilities. It must take place at least annually. These are also helpful in correcting procedural inadequacies.
Basic steps to lockout/tagout program:
1. Preparation – Think and Plan: Think through the entire procedure. Identify the energy sources that must be controlled and the methods which would be used.
2. Communicate and Notify: The authorized personnel needs to communicate the following to the affected employees:
– The machine that would be locked out and why
– How long will the process take
– Name of the employee responsible for lockout
– Who needs to be contacted for further information
3. Neutralizing the Equipments: It involves disconnecting the electricity, blocking the movable parts, releasing the spring energy, draining or bleeding hydraulic/pneumatic lines and lowering the suspended parts to rest positions.
4. Locking Out: Use lockout devices specific to the machinery. There should be as many locks as the people involved in the process and each person should have a personal lock and key placed on the machinery. Further, it should be noted that locks can only be unlocked by those who installed them.
5. Tagging Out: Tag the machineries, controls, and suspended parts. Tags should also include the contact details of and reasons for locking out.
Verify: Before you continue further, verify if the setup is completely locked out or not.
Checkout Our Other Lockout Tagout Products:
- Scaffold Tag
- MCB Lockout
- Lockout Padlocks
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Why Lockout And Tagout Are Essential For Safe Car Wash
Time and again we have talked about the importance of Tagout and Lockout safety procedures and why they are such essential requirement of every workplace. These devices are used by big and small businesses to ensure that they offer a very safe working environment to their workers. The safety of employees should be of utmost importance to the employers and in order to avoid any mishap or accident from happening they need to deploy Lockout Tagout Products. Lockout And Tagout For Car Wash
LOTO Kit ensure that there is no unrestrained discharge of energy and accidental start up of equipment and machinery. While Lockout devices prevent equipments from accidentally starting up or switching off, Tag-outs are energy isolation devices that are placed in the safe position with a written warning attached to it.
These safety measures apply to car was places as well, while handling car wash equipments effective lockout/Tagout (LOTO) become necessary. They are important as they can easily prevent any serious injury in case of an accident and also they are in accordance to Occupational Safety and Health Administration (OSHA). The increasing occurrences of accidental startup of devices and the overall dangers that they pose to workers is a serious concern and OSHA has carefully created guidelines in order to ensure workplace safety. Car wash places also come under those guidelines and that makes it compulsory for employers to apply lock or tag on equipments in the off or safe position. The goal of such program is to make sure that no worker ever loses their lives or limbs to any fatal accidents that could be easily prevented; of course it is equally essential to make sure that the employees are well acquainted with the guidelines and procedures too.
Safety House LOTO is a leading manufacturer of high quality Lockout Tagout Products. All our devices meet the OSHA standard and are the preferred LOTO equipments by many corporate giants. manufacturer of lockout products
Checkout Our Other Lockout Tagout Products:
- Scaffold Tag
- MCB Lockout
- Lockout Padlocks
- Lockout Kit
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Why Are Cylinder Lockouts Important?
Amidst frequent news of workers losing their limbs or their lives due to the accidental startup of machinery or equipment, it has become even more essential to put a padlock on energy control devices. OSHA has laid down strict guidelines to assure that no one faces hazardous consequences of accidental energization of machinery. It is absolutely necessary to make use of lockout and tagout devices to make sure your workers are guarded against any such work place accident and have a safe and favorable environment to work in. Cylinder Lockouts
One such important lockout device is the Cylinder Valve Lockout that is used to prevent accidental ignition of gas cylinder. Gas cylinders are very common these days but they contain within a very highly inflammable energy that can be fatal if its overlooked. It is absolutely important to safely secure that highly inflammable energy and to make sure that no unauthorized person can get access to the cylinder. Cylinder Valve Lockout devices are made with the intent to prevent access to the main valve handle on many cylinder tanks.
In the absence of a lockout/ tagout device there is a high chance of the machine unexpectedly starting up. The lockout device isolates the hazardous energy source and renders them inoperative until work can begin again. It is important to identify all appropriate energy sources and implement lockout and tagout on them, these machinery or equipment must only be handled by authorized employees who are in charge of servicing or maintenance work.
Safety house LOTO who is ISO certified and the leading manufacturer of high quality lockout and tagout products, designed as per OSHA standards has its own range of cylinder lockout which is made with Polypropylene and weighs 115gms. The size of the cylinder lockout is 3.45″ x 6.15″ and it has 2 or 3 upper plate attached with rivets.
Checkout Our Other Lockout Tagout Products:
- Scaffold Tag
- MCB Lockout
- Lockout Padlocks
- Cylinder Lockouts
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An Insight Into OSHA Violations
While there is no Indian equivalent of OSHA, i.e., Occupational Safety and Health Administration, the United States federal agency that works towards assuring safe working conditions across US, OSHA guidelines are used the world over as benchmarks of workplace area safety. Year after year, the agency of the US Department of Labor releases a list of top ten most cited violations that it comes across during safety inspections across the country. Today, on the blog of the top manufacturer of LOTO products in India, i.e. Safety House, we discuss some of these violations, that feature in subsequent lists. Remember, these are in no particular order.
1: This is concerned with chemical safety at workplaces. Of prime importance is the fact that hazards by chemicals must be identified, and available to/ understood by workers. Signs and right-to-know placards should be used.
2: Employers must provide fall protection systems. Like all other points, this is vast, but employees need to determine if walking surfaces have the strength to support employees. Walking surfaces that are over 6 feet above a lower level must be protected through guardrail.
3: Appropriate LOTO devices must be used to prevent unexpected energization/ release of stored energy from machines.Equipment must be tested to verify the effectiveness of lockout tagout products and other energy control measures.
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Checkout Our Other Lockout Tagout Products:
- Lockout Hasp
- Group Lockout Box
- Lockout Station
- Valve Lockout
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10 Safety Violations At Your Work
Posted On: January 23, 2016
Categorized In: Safety / Security
Written By: Lockout India
“What’s a workplace without safety?” All the equipments we use at home are produced by machines. With people – supervisors, workers, engineers working around these machines, the issue of ‘safety’ comes into mind. Despite warnings and cautions, every year thousands of people are injured or die due to certain violations.
Violations – Safety violations refer to those infringements that are easily avoidable by following some basic steps. These violations are measured on standards set by Occupational Safety & Health Administration (OSHA). Violations occur ‘due to negligence’ or sometimes unintentionally. manufacturer of lockout products
10 Workplace Safety Violations
1. Fall Protection
This is the most frequent violation that takes place. The workers need to be provided with standard equipments like toe boards, guard rails & safety nets that prohibit ‘falling’ from heights.
2. Hazard Communication
Workers need to be identified with the chemicals they are going to interact with. The chemical importers/manufacturers need to specify the hazards caused by the chemicals they provide through packet labels and data sheets.
3. Scaffolding
This is a construction standard violation which means accidents caused by ‘faults’. The temporary support created for construction might ‘slip’ due to weak foundation or a worker might slip. This also involves employees stuck by falling objects, faulty scaffold design – connecting hardware, load capacity and suspension rope.
4. Respiratory Protection
The workers need to wear respirators to protect themselves against insufficient oxygen supply, harmful dusts, smokes, sprays & gases. Industries produce the worst of air components. These hazards might cause cancer, breathing problems and in worst cases death.
5. Lockout/Tag out
\Machines might unexpectedly start or release stored energy like electrical, thermal, pneumatic or hydraulic during maintenance & service breaks. These are easily preventable by following the ‘OSHA safety protocols’ i.e. the LOTO safety procedure.
6. Powered Industrial Trucks
The use of heavy lifting machines like mini-cranes, forklifts, platform lift trucks, motorized hand trucks and other fuel & electricity powered trucks could cause serious injuries to workers. The breaches here are: false truck identifications, in-experienced drivers, under-age workers in the trucks, un-certified equipments etc.
7. Ladders
Industrial ladders are tall, unstable & uncomfortably placed there by posing major challenges to workers. The fall or slippage could harm the workers badly. Hence, it is the duty of managers to ensure the ladder’s efficiency.
8. Machine Guarding
Moving machine parts like saws and presses could cause lacerations & burns killing workers. Therefore, all moving machines are required to be safeguarded at all times. Managers/workers must ensure that the stoppers/guards never come off.
9. Electrical – Wiring Methods
Wiring safety is necessary for every worker. Wiring methods include installation of electrical tools in the specified and safety-insured manner. Every step of wiring process like conductors, grounding, insulation or installations should be done with adequate caution by an expert.
10. Electrical – General Requirements
It covers overall safety regulations mainly on new installations. The common defiance’s include mechanical strength, safeguards, equipment durability, connection space, electrical enclosures etc. Only a professional should follow the procedures.
Safety is a ‘serious’ issue which is why Lockout India creates products that ensure safety and follow OSHA’s safety guidelines. The safety equipments of the given violations are available at our store. Plus we have a mammoth set of safety products to ensure complete protection.
Checkout Our Other Lockout Tagout Products:
- Scaffold Tag
- MCB Lockout
- Lockout Padlocks
- Lockout Kit
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Workplace Safety – The Introduction
Posted On: December 31, 2015
Categorized In: Safety / Security
Written By: Lockout India
Welcome to Lockout India. In this post which is our first, we will try and evaluate the basics of workplace safety, what we do & how we can help. The aspect of workplace safety we are talking about is the hazards caused by machines. A concept called “Energy Isolation” persists to verify the protocols. So what are the hazards? Who takes care of the procedure? What do we do? All your questions will be answered here. The hazard safety is an issue strictly limited to industries and factories. manufacturer of lockout products
What are the Hazards?
Hazards are provoked by energy. Since, all industrial machines require energy of some type (electrical, hydraulic, kinetic etc.), during service breaks and maintenance works; the machines need to be shut-off completely. However, machines running on power could start without warning (unexpectedly) or release the residual energy. Such instances could and have lead to fatal injuries and death of workers.
Some hazardous injuries are: Body fracture, Electrocution, Burns, Cutting, Crushing, Amputations etc. The fatality of the injury depends on the amount of pressure the machine dictates. This is to be avoided in any circumstance using the safety protocols.
The Safety Protocols
In an Ezine Article, we have given a sight into the Energy Isolation process. The safety procedure is known as LOTO procedure (Lockout- Tag out). OSHA also known as Occupational Safety & Health Administration is a prime organization of the United States Department of Labor whose aim is to ‘ensure a safe & healthy environment for workers enforced by certain standards. OSHA includes some definitions and gives out measures to be implemented during Energy Isolation.
Our Inclusion
Lockout India understands the importance of workplace safety and hence develops a wide range of products to fulfill that aim. All our Lockout Tagout products are CE certified that fit OSHA’s safety standards perfectly. Also, one other thing that has not been mentioned above is Tag out. Tag out means stamping a machine as closed. The “Warning” tag put up involves the person’s name, reason for tag and time. Also, some other types of tags are also included like ‘Danger’ tag, ‘do not start’ tag & ‘closed’ tag.
Our Products
Take a look at our extensive range of products. There are solutions for everything. There are group lockout boxes, hasps, valves, MCB lockouts, key cabinets, isolation padlocks, circuit breakers etc. Just scroll the pages or find your product with the advanced search option, add multiple products into the cart and get going with proofing your workplace.
Our aim apart from providing safety-insured products is “Customer Satisfaction”. By providing everything that the customer wants with his/her utmost satisfaction would make us proud. Stay tuned!
Checkout Our Other Lockout Tagout Products:
- Scaffold Tag
- MCB Lockout
- Lockout Padlocks
- Lockout Kit
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