Everything You Need to Know About the Types of Circuit Breaker Lockout
You’ve probably seen Miniature Circuit Breaker Lockout (MCBs) in your home. When you turn on or off an appliance, the power of the whole floor is impacted. It is because the MCB Lockout is linked to all the circuits on the floor, and shutting off the main switch turns out the lights.
However, a circuit breaker’s primary function is to safeguard the device and humans from harmful electrical shocks and failures. Circuit breakers, in other words, are devices that prevent electrical short-circuits and sustain power flow.
Do you know anything about the circuit breaker lockout device? Do you want to discover its benefits and drawbacks? Then this article will assist you in comprehending several types of productive effects. Let’s have a look at circuit breakers.
What exactly is a circuit breaker?
Circuit breaker trips cut electricity to the load and prevent damage. Industries, buildings, commercial complexes, and hotels rely heavily on circuit breakers to convert between different modes of operation.
Why is a circuit breaker required?
Several unusual circumstances in our electrical system can harm the circuit and its components. These are referred to as ‘FAULTS.’ Furthermore, faults are classified as follows:
- Overload
- Earth Short Circuit
Besides, we must safeguard our system from the errors above to maintain our electrical components and system safe. It necessitates the use of a circuit breaker.
Types of Circuit Breaker Lockout
Circuit breakers are primarily classified according to voltage application:
1) Circuit Breaker with Low Voltage
2) Circuit Breakers for Medium Voltage
3) Circuit Breakers SF6/VACUUM
4) Circuit Breakers for High Voltage
How do they work?
Circuit breakers are built to tolerate a transient surge in amperage over their rated capability, allowing fan motors or compressors to operate. Moreover, a Time/Amperage or “Trip” curve indicates the period they can let this inrush against the actual amperage capacity they can tolerate during that time.
Read More: Circuit Breaker Lockout Device: Advantages and Disadvantages
Furthermore, depending on the breaker’s design and function, it may take up to 15 times the expected load and trip anywhere between milliseconds and 2-3 seconds later.
Breakers are classified into three positions:
- Closed circuit — on
- A trip—open circuit signals a problem as well.
- Off—short circuit
Conclusion
This overview of panelboards and several kinds of circuit breakers, their construction and operation, and fundamental electrical safety protocols is an excellent place to start if you’re new to the sector. Hence, check out Safety House blogs for a more in-depth look at these topics. In the nation, there are various lockout-Tagout service providers.
However, not all of them provide their consumers with high-quality goods. Safety House is a trustworthy business that has served its many satisfied consumers for years. Pick the best Lockout Tagout Products and Loto service provider for your company by carefully considering your requirements.
Top Selling Safety House Lockout Tagout Devices
> Key Box
> Valve Lockout
> Osha Lock
Related Post To Read: How to Ensure Worker’s Safety From Lockout Tagout Procedure?
Related Post To Read: Lockout Tagout Advantages & Disadvantages
What are Lockout Key Box and Its Uses?
The lockout key box is the best storage device that is effectively useful to store keys for an effective lockout for huge equipment. One can protect the lockout point available on the equipment with a single padlock.
It can ensure that other technicians or departments could never remove keys, documentation, permits, or anything else before the parties open individual locks.
Safety Impact of lockout key box
Here workers can keep their keys in this box, and then only authorized employees have access to touch it. Employees can remove the personal padlock from the lock box when the work is completed and free the keys.
Read More: How to Ensure Worker’s Safety From Lockout Tagout Procedure?
However, the lockout key box can ensure that keys never be accessed until the final lock is removed.
A lockout key box is the safest approach enforced by putting the suitable lockout devices into energy-isolating devices based on the established procedure.
Furthermore, it will ensure that no one can operate the controlled equipment and energy-isolating device until removing the lockout device.
Uses of lockout key box
Lockout key boxes are handy for safe key storage and the best place for holding keys. Lockout products are highly useful in protecting employees from dangerous energy sources on equipment and machines during maintenance service.
Additionally, most industrial accidents are due to the unexpected start-up of equipment and machines or the uncontrolled release of energy. Therefore, it is better to use a high-quality lockout key box without hesitation to stop issues.
The best energy control program
Best Lockout Kit is effectively suitable for various energy control programs. An excellent energy control program contains:
- Durable, reliable, and high-quality lockout products to cover all electrical and mechanical applications
- A specially designed lockout solution can help implement and develop the control program effectively
- Documented, tailored, and appropriated lockout procedures are all OSHA complaints
- Conduct the lockout audit regularly to ensure safety in the workplace
Benefits of lockout key box
You can explore more benefits after using lockout kits. Check out below to know the benefits:
- Protect employees from accidents and hazards
- Shows top management concern over the employee safety
- Protects machine, equipment, and workplace from severe damage and reduces downtime
- Helpful in meeting the key box compliance without any issues
- Builds trust and self-confidence in all employees
Final verdict
You have now explored the lockout key box and its uses from the scenario mentioned above. You can contact the leading experts and manufacturers if you want quality lockout key cabinets.
Moreover, safety House is the leading manufacturer and lockout supplier of lockout tagout products. The lockout key boxes are powder coated, highly durable, and have stainless steel handles.
You May Also Like: What Are The 6 Steps Of Lockout Tagout Programs?
You May Also Like: Safety Precautions While Working Around the Lockout/Tagout Equipment
Safety Precautions While Working Around the Lockout/Tagout Equipment
Lockout/Tagout equipment is designed to protect employees involved in maintenance and service activities. It safeguards against the unexpected start-up of the machine and the release of stored energy, which could cause major accidents and injuries. Many companies now follow the Lockout Tagout Safety Program to prevent major accidents.
Since implementing the effective lockout program does not need a heavy investment of money and time, many companies have adopted this program. But, it is mandatory to follow certain safety precautions while working around the Lockout Tagout equipement. Or else the employees will confront too many hassles. Sometimes, it puts their lives at risk.
Do you want to know in-depth about those safety precautions? Well! Scroll down your eyes!
What are the major safety precautions to follow?
The lockout/Tagout standard needs the hazardous energy sources to be isolated and rendered inoperative before starting maintenance. These energy sources include mechanical, electrical, hydraulic, chemical, mechanical, and the force of gravity.
Overlooking an energy source has proved fatal in many situations. Even though basic training is provided to all the employees, it is mandatory to follow these safety precautions. It guarantees that your employees will be at the risk.
- Neutralize all the appropriate power at the source. For instance, you can block movable parts, disconnect electricity, and release spring energy.
- Lock out all power sources and ensure every worker has a personal lock.
- Employees involved in maintenance work should communicate about the Purpose of lockout tag-out and identify all the appropriate power sources, whether far or near the job site.
- It is always important to think, plan and check the equipment to avoid potential problems. Prior planning will make the whole process trouble-free.
Different ways to prevent safety problems
Even after following the safety precautions, accidents may happen sometimes. The shift change is the most dangerous situation on the job site with the lockout possibilities.
Whenever a worker leaves the machine without removing their personal lock, the worker coming on is left confused, and thus they tend to do the wrong things. But, there is nothing to worry about because the following ways assist in preventing those possible safety issues.
- Avoid allowing lockout devices to be removed during the personnel or shift change. Instead, reissue the work permit for every shift to allow the employees to inspect the equipment.
- Tell the workers to inspect whether the machine and its components are operationally intact before removing lockout devices.
If you want to purchase the best quality Lockout Kit and equipment for your firm, you can join hands with the leading manufacturer of Lockout Tagout products. You will get the best equipment within your budget and follow the safety precautions mentioned above.
You May Also Like:-
What is a Lockout Kit And Why is it Used For?
What is the Purpose of Lockout Tagout: Advantages & Disadvantages
The purpose of the Lockout Tagout programme is to increase the workplace’s safety. Working with machinery may be hazardous, but taking the necessary precautions can significantly reduce the danger.
Safeguards against being crushed or injured by moving components are examples of protective measures that may implement. They may also incorporate measures to prevent electrocution from occurring.
One of the main purpose of lockout tagout programme has become so significant in many facilities’ safety systems because it gives multiple advantages to a large number of people at the same time.
What Is Lockout Tagout (LOTO) and How Does It Work?
The purpose of LOTO (Lockout Tagout) is to ensure that equipment is switched off, rendered unusable, and de-energized before it may use again.
This makes it feasible to repair and maintain the system in a safe and secure environment. The Lockout Kit is one of the most useful safety equipment collection kits that is helpful in many dangerous situations.
Lockout/Tagout procedures must follow in any workplace where equipment may unintentionally discharge potentially hazardous energy if not properly maintained.
Advantages of Lockout Tagout Products
When a person incorrectly assumes that a machine has been properly switched off, it may be a serious incident. LOTO is a means of shutting down all computers, machinery, and equipment simultaneously to protect yourself and others.
If accidents and fatalities can prevent, it is possible to decrease production time losses while increasing overall profits. The following are some of the advantages of lockout.
- Reduces the likelihood of injury occurring if machines are accidentally triggered by a mistake.
- The risk of injury or death from hazardous energy releases such as steam blasts, corrosive chemicals, and electrical arc flashes is minimized to the lowest degree possible.
- This approach saves the lives of people.
- Reduce the possibility of legal action.
- Benefits and reductions in workers’ compensation insurance premiums are offered in several counties if a firm has fewer accidents.
- Making safety a high priority at work has the effect of creating confidence and trust in people.
- Profitability
Disadvantages of Lockout Tagout
Lockout/Tagout rules and standards have been established by the Occupational Safety and Health Administration (OSHA) to protect employees, equipment, and the workplace while performing maintenance and repairs.
Read More: Importance of OSHA Standards
Unfortunately, several cases of deaths persist after considerable guidance and inspection, including shocks and missing fingers and the end of a person. The following are examples of disadvantages of lockout that might be fatal.
- Failure to de-energize the system
- The inability to remove residues from a location.
- Repeating the same mistake over and over
- Inappropriate training
- There is a shortage of equipment-specific lockout methods.
- Keys and locks that are synchronized
Moreover, make use of the Lockout Tagout system in your organization right now. When used properly, it may be a life-saving technology. It is important to protect employees from the release of hazardous energy when maintaining machinery or equipment by following the lockout Tagout procedures.
Popular Safety House Loto Products
>> Valve Lockout
>> Lockout hasp
>> Key Box
You Might Also Like: What is a Lockout Kit And Why is it Used For?
You Might Also Like: Common Yet Useful Lockout Devices
Keeping the work facility safe: A guide for employers
General industry workers who service and maintain the machineries are exposed to unexpected energization, startup and release of hazardous energy. The work practices can prove to be fatal if proper safety measures aren’t followed. This is where OSHA heavily focuses. OSHA’s standard 1910.147 is all about the control of hazardous energy (lockout/tagout) and requires energy control procedures for all the machines that are prone to dysfunction and could be a source of mechanical/chemical/thermal/hydraulic energy outburst.
Who has the ultimate responsibility to implement lockout safety procedure within a facility? This is perhaps the most-asked question. OSHA requires the employers to take proper steps against unexpected machinery startup and energy outbursts. But simply buying the Lockout Tagout Products is not enough. Most of the firms fall short on enabling effective procedures and fast action by employees. They do not have a set of machine-specific instructions and these instructions are generally not handy to the employees.
Follow the below mentioned steps and ensure a consistent and effective lockout safety program:
– Communication is the key: Communicate to your employees the benefits of an effective lockout program. It is your duty to instill in your employees the value of a safe working environment. Also, produce an easy-to-use set of guidelines that your employees understand.
– Make a complete list of machinery that might require lockout safety procedures. It is also important to keep your equipments in a healthy state with timely maintenance and repairs.
– Identify the energy points and label the isolation devices (valves and breaker panels).
– List and document the hardware that might be needed for to lock out and isolate machinery and equipment. Devices such as padlocks and tags.
– There’s no generic safety procedure. Make sure you document machine-specific procedures and specific steps to isolate, secure and shut it down.
– Implement comprehensive training sessions and make sure the employees have a clear understanding of safety procedures and the magnitude of hazardous energy sources within the facility.
– Sort out your workers according to their lockout responsibilities. Anyone unaware of the health hazards and safety procedure shouldn’t be allowed near the machineries but still must receive basic instructions regarding energy control. As an employer, it is your responsibility to protect all the workers.
And lastly, keep reviewing and updating your safety program. Just like machinery, a lockout safety program requires periodic reviews.
Checkout Our Other Lockout Tagout Products:
- Valve Lockout
- MCB Lockout
- Lockout Padlocks
Enquire Now
Never Ignore Workplace Safety
If we say that a belonging can come in a working environment that can only be achieved or attained by keeping the employee safe, if a employee is not safe or does not have safe working environment he/she will never be happy will not religiously work for you and may commit mistakes while working, the mistake can go up to that extent that a working operator can meet with a sever accident and can lead death. Workplace Safety
Definition of Safety
Safety as the word suggest means creating safe working environment like having sufficient amount of light while doing so critical work, optimum exhaust openings while doing some job which may include use of hazardous effluents, use of gloves while working on machines, use of helmet when working on height, wearing shoes when in workshops. Ergonomics is also considered as one of the most important part of occupational health and safety as a proper layout is made and the execution is laid accordingly helps in reducing the chances of workers fatigue. This applies not only to those working on computer workstations but also to those using equipment which are controlled from one place. The principles of ergonomics apply to all workers who spend hours sitting in the same position.
There is one procedure called LOTO (Logout/Tagout) which means no equipment containing hazardous will be back into proper functioning until and unless the hazardous waste has been properly disposed off. These regulations highlight the employer’s responsibility to protect workers from hazardous energy sources, with managers encouraged to develop safety programs that are best suited to their facility. There are many kinds of the Loto Products which help in maintaining the workplace safety for the organization as well as that of the employees of the organization but also in ensuring the ignorance and prevention of various mishaps.
The application of these devices is most common in pipelines where the use of valve is frequent.
(1) Adjustable Ball Valve lockout are the locks fitted on the handles to avoid the escape of the hazardous fluids from the pipe lines.
(2) Valve locking covers are used on the valve having handle made of round shape. These are used to avoid the twisting of the handle of the valve and avoid the flow of the fluid containing element that can harm the environment.
(3) Locks and key safety systems are the system applied where there is a separate room to keep the hazardous waste and used in operating rooms as well as used in FMGC units where safety is considered the top most requirements.
(4) Circuit Breaker locks are used to avoid any accident related to electricity and used where there is complete shut down in the plant.
(5) Hubbell Plugout is the types of locks used particularly on wire having chords attached to it. Chords are nothing but special plug attached to wire to make connection in some electronic devices. The plug outs are used to cover these chords so that the chords are not broken and damaged due to any means as the material used to make chords in plastic which is very harmful for environment as it non bio degradable product.
Conclusion
In all, the loto products with time have proven to be great supporters and helpers when it comes to the safety of the firm and its people. The use of such products should be on a higher note for the sake of individual safety because nothing is more important than the health and safety of any individual be it a worker or the owner of the enterprise. Workplace Safety
Checkout Our Other Lockout Tagout Products:
- Scaffold Tag
- MCB Lockout
- Lockout Padlocks
- LOTO KIT
Enquire Now
Five Most Cited Serious Violations As Per OSHA – I
Readers of the blog of New Delhi, India-based manufacturer of Lockout products, ‘Safety House’ would know that our wide range of products is as per OSHA. In the last bog post, we gave you an insight into top violations as cited by the federal agency of the United States Department of Labor. Today, we discuss five serious violations in detail. (For those unaware, OSHA releases a list of top serious violations every year.)
Fall Protection: Employers must provide fall protection systems. Like all other points, this is vast, but employees need to determine if walking surfaces have the strength to support employees. Walking surfaces that are over 6 feet above a lower level must be protected through guardrail/ safety net/ personal fall arrest systems. Same goes for every worker constructing a leading edge 6 feet or more above a lower level. The only exception to this rule is when an employer can ‘demonstrate’ that using these systems, on the contrary, poses greater harm. The employer in this case would be required to develop an alternate fall protection system.
Hazard Communication: This is concerned with chemical safety at workplaces. Of prime importance is the fact that hazards by chemicals must be identified, and available to/ understood by workers. Signs and right-to-know placards should be used. The requirements of the hazard communication section by OSHA are consistent with UN’s GHS, i.e. Globally Harmonized System of Classification and Labelling of Chemicals. lockout supplier
To Continue Click Here
Checkout Our Other Lockout Tagout Products:
- Scaffold Tag
- MCB Lockout
- Lockout Padlocks
- Lockout Kit
Enquire Now
An Insight Into OSHA Violations
While there is no Indian equivalent of OSHA, i.e., Occupational Safety and Health Administration, the United States federal agency that works towards assuring safe working conditions across US, OSHA guidelines are used the world over as benchmarks of workplace area safety. Year after year, the agency of the US Department of Labor releases a list of top ten most cited violations that it comes across during safety inspections across the country. Today, on the blog of the top manufacturer of LOTO products in India, i.e. Safety House, we discuss some of these violations, that feature in subsequent lists. Remember, these are in no particular order.
1: This is concerned with chemical safety at workplaces. Of prime importance is the fact that hazards by chemicals must be identified, and available to/ understood by workers. Signs and right-to-know placards should be used.
2: Employers must provide fall protection systems. Like all other points, this is vast, but employees need to determine if walking surfaces have the strength to support employees. Walking surfaces that are over 6 feet above a lower level must be protected through guardrail.
3: Appropriate LOTO devices must be used to prevent unexpected energization/ release of stored energy from machines.Equipment must be tested to verify the effectiveness of lockout tagout products and other energy control measures.
To Continue Click Here
Checkout Our Other Lockout Tagout Products:
- Lockout Hasp
- Group Lockout Box
- Lockout Station
- Valve Lockout
Enquire Now
10 Safety Violations At Your Work
Posted On: January 23, 2016
Categorized In: Safety / Security
Written By: Lockout India
“What’s a workplace without safety?” All the equipments we use at home are produced by machines. With people – supervisors, workers, engineers working around these machines, the issue of ‘safety’ comes into mind. Despite warnings and cautions, every year thousands of people are injured or die due to certain violations.
Violations – Safety violations refer to those infringements that are easily avoidable by following some basic steps. These violations are measured on standards set by Occupational Safety & Health Administration (OSHA). Violations occur ‘due to negligence’ or sometimes unintentionally. manufacturer of lockout products
10 Workplace Safety Violations
1. Fall Protection
This is the most frequent violation that takes place. The workers need to be provided with standard equipments like toe boards, guard rails & safety nets that prohibit ‘falling’ from heights.
2. Hazard Communication
Workers need to be identified with the chemicals they are going to interact with. The chemical importers/manufacturers need to specify the hazards caused by the chemicals they provide through packet labels and data sheets.
3. Scaffolding
This is a construction standard violation which means accidents caused by ‘faults’. The temporary support created for construction might ‘slip’ due to weak foundation or a worker might slip. This also involves employees stuck by falling objects, faulty scaffold design – connecting hardware, load capacity and suspension rope.
4. Respiratory Protection
The workers need to wear respirators to protect themselves against insufficient oxygen supply, harmful dusts, smokes, sprays & gases. Industries produce the worst of air components. These hazards might cause cancer, breathing problems and in worst cases death.
5. Lockout/Tag out
\Machines might unexpectedly start or release stored energy like electrical, thermal, pneumatic or hydraulic during maintenance & service breaks. These are easily preventable by following the ‘OSHA safety protocols’ i.e. the LOTO safety procedure.
6. Powered Industrial Trucks
The use of heavy lifting machines like mini-cranes, forklifts, platform lift trucks, motorized hand trucks and other fuel & electricity powered trucks could cause serious injuries to workers. The breaches here are: false truck identifications, in-experienced drivers, under-age workers in the trucks, un-certified equipments etc.
7. Ladders
Industrial ladders are tall, unstable & uncomfortably placed there by posing major challenges to workers. The fall or slippage could harm the workers badly. Hence, it is the duty of managers to ensure the ladder’s efficiency.
8. Machine Guarding
Moving machine parts like saws and presses could cause lacerations & burns killing workers. Therefore, all moving machines are required to be safeguarded at all times. Managers/workers must ensure that the stoppers/guards never come off.
9. Electrical – Wiring Methods
Wiring safety is necessary for every worker. Wiring methods include installation of electrical tools in the specified and safety-insured manner. Every step of wiring process like conductors, grounding, insulation or installations should be done with adequate caution by an expert.
10. Electrical – General Requirements
It covers overall safety regulations mainly on new installations. The common defiance’s include mechanical strength, safeguards, equipment durability, connection space, electrical enclosures etc. Only a professional should follow the procedures.
Safety is a ‘serious’ issue which is why Lockout India creates products that ensure safety and follow OSHA’s safety guidelines. The safety equipments of the given violations are available at our store. Plus we have a mammoth set of safety products to ensure complete protection.
Checkout Our Other Lockout Tagout Products:
- Scaffold Tag
- MCB Lockout
- Lockout Padlocks
- Lockout Kit
Enquire Now
Workplace Safety – The Introduction
Posted On: December 31, 2015
Categorized In: Safety / Security
Written By: Lockout India
Welcome to Lockout India. In this post which is our first, we will try and evaluate the basics of workplace safety, what we do & how we can help. The aspect of workplace safety we are talking about is the hazards caused by machines. A concept called “Energy Isolation” persists to verify the protocols. So what are the hazards? Who takes care of the procedure? What do we do? All your questions will be answered here. The hazard safety is an issue strictly limited to industries and factories. manufacturer of lockout products
What are the Hazards?
Hazards are provoked by energy. Since, all industrial machines require energy of some type (electrical, hydraulic, kinetic etc.), during service breaks and maintenance works; the machines need to be shut-off completely. However, machines running on power could start without warning (unexpectedly) or release the residual energy. Such instances could and have lead to fatal injuries and death of workers.
Some hazardous injuries are: Body fracture, Electrocution, Burns, Cutting, Crushing, Amputations etc. The fatality of the injury depends on the amount of pressure the machine dictates. This is to be avoided in any circumstance using the safety protocols.
The Safety Protocols
In an Ezine Article, we have given a sight into the Energy Isolation process. The safety procedure is known as LOTO procedure (Lockout- Tag out). OSHA also known as Occupational Safety & Health Administration is a prime organization of the United States Department of Labor whose aim is to ‘ensure a safe & healthy environment for workers enforced by certain standards. OSHA includes some definitions and gives out measures to be implemented during Energy Isolation.
Our Inclusion
Lockout India understands the importance of workplace safety and hence develops a wide range of products to fulfill that aim. All our Lockout Tagout products are CE certified that fit OSHA’s safety standards perfectly. Also, one other thing that has not been mentioned above is Tag out. Tag out means stamping a machine as closed. The “Warning” tag put up involves the person’s name, reason for tag and time. Also, some other types of tags are also included like ‘Danger’ tag, ‘do not start’ tag & ‘closed’ tag.
Our Products
Take a look at our extensive range of products. There are solutions for everything. There are group lockout boxes, hasps, valves, MCB lockouts, key cabinets, isolation padlocks, circuit breakers etc. Just scroll the pages or find your product with the advanced search option, add multiple products into the cart and get going with proofing your workplace.
Our aim apart from providing safety-insured products is “Customer Satisfaction”. By providing everything that the customer wants with his/her utmost satisfaction would make us proud. Stay tuned!
Checkout Our Other Lockout Tagout Products:
- Scaffold Tag
- MCB Lockout
- Lockout Padlocks
- Lockout Kit
Enquire Now
