All About Ball Valve Lockout Devices
A work facility is an inexhaustible source of hazardous energy. Energy sources include electrical, hydraulic, mechanical, pneumatic, thermal, etc. and can be detrimental to work forces within the premises. A lot of industrial mishappenings around the world are caused by unexpected energy release and unanticipated equipment startup.ball valve lockout devices
A lockout safety method locks out such energy-isolating devices and ensures that they cannot be operated until the lockout device is removed. It simply aims at improving safety, maintaining compliance and encouraging sustainability. However daunting it might seem, it’s imperative that all the layers of the organization work towards implementing a sustainable lockout safety program. Without seamless cooperation, a lockout system would fall apart.
Of all the safety Lockout Tagout Products, today, we’ll discuss about Ball Valve Lockout. Ball Valve is a quarter-turn, straight-through valve that suitably transfers liquids, compressed air, clean gas and slurries (liquids with suspended solids). It uses a hollow and perforated ball to control the flow through it. The ease of operation, repair and versatility that comes with ball valves is what leads to its extensive industrial use. Ball valves have a round closure element that permits consonant sealing stress. Getting its name from the ball that rotates within to close and open the valve, these devices are used where a taut shut-off is required and are a fine source for control applications. Durable and reliable even after jagged use, these safety devices are often preferred to gate and globe valves. Ball valves involve the use of materials such as nylon, delrin, synthetic rubbers and polymers and that imparts an excellent sealing ability. However, there is a potential of wear on the seats and it renders it unsuitable for throttle applications.
Types of Ball Valves:
Valve operation in each type remains the same. The only difference is how these valves are manufactured and assembled. Each design has its own benefits.
– Split body Ball Valve
– Top entry Ball Valve
– End entry Ball Valve
– Double trunnion Ball Valve
– 3-piece Ball Valve
– Lubricated/Non-lubricated Ball Valve
Advantages that a ball valve renders:
– Smooth and straightforward actuation
– Swift opening and closing
– More compact and lighter than a gate valve
– Bubble-tight service
– Wide choices, thus allowing flexibility
– Multi-port designs
– Reliable in high-temperature and high-pressure applications
Used in a variety of applications such as gas processing and storage, fire safe protection services, chlorine manufacturing, and flowing systems, ball valves. Some typical applications are:
– Low point drains in fluid services
– High-point vents in fluid services
– Instrument root valves
– Steam service
– Feed water systems
At Lockout India, it’s all about committing to quality, performance and service. We are the leading manufacturer of various types of Ball Valve Lockout devices and our products satiate different industrial requirements and convincingly control the flow of diverse gases and fluids.
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Safety House Loto Products For Safe Work Environment
What is a Lockout/Tag out?
The logout/tag out is abbreviated as LOTO these are practices and procedures are now a days a very common practice which means shutting off the dangerous machines which contains hazardous waste like lubricating oils, smoke and degradable products which may harm the environment and not able to start them until and unless completion of maintenance or servicing work is done.Safety House Loto Products
While servicing is done hazardous energy is isolated and inoperative because if this hazardous waste is let free in the air might create a severe problem. After the service is done the service man hen locked and a tag is placed on the lock identifying the worker who has placed it which again states that this practice is a useful and safe practice for both the employee and environment as well. There are special devices designed and applied according to the nature of hazardous energy and nature of use which does not allow disposing of this hazardous waste into the open air. All these devices have the main motive of ensuring the workplace safety of all the individuals who are working under the organization.
There are various kinds tag out devices which can be used depending on the needs and interests of the hiring organizations and firms. Below stated are some different types of lockout devices with the name and nature of its use.
(1) Adjustable Ball valve locks are the most prominent devices used now a days in industry because they are easy to install and does not allow the easy disposed off the fluids nature of molecule as the application is the most simplest of all the tag out devices.
(2) Valve Lockouts are kind of caps which are placed on the rotating type valves, these are very easy to install and effective when in use.
(3) Safety Locks as the name suggest are the simple locks used at the storage areas where the hazardous waste is kept off to lock some operating rooms which are not in use of a room where the entry in only done when a person is able to fulfil the safety parameters as per required.
(4) Hubell Plugout used where the wires with plugs in front and the wires are not in use for some time. These are used to avoid the damage of the plug and as the material of the plug are plastic which may lead to damaging the environment as well.
(5) Circuit breaker lockout as the name suggest these are used where the electrical panel is installed and these helps in achieving operator safety.
Conclusion
There are many more which can be used but some of the basic tag out or lockout devices for the workplace safety are jotted down in the information stated above. Hence, we can conclude by remarking that the tag out devices can be used for the betterment of the environment of any organization as well as the proper safety of the employees working in that particular firm too.Safety House Loto Products
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Why Lockout And Tagout Are Essential For Safe Car Wash
Time and again we have talked about the importance of Tagout and Lockout safety procedures and why they are such essential requirement of every workplace. These devices are used by big and small businesses to ensure that they offer a very safe working environment to their workers. The safety of employees should be of utmost importance to the employers and in order to avoid any mishap or accident from happening they need to deploy Lockout Tagout Products. Lockout And Tagout For Car Wash
LOTO Kit ensure that there is no unrestrained discharge of energy and accidental start up of equipment and machinery. While Lockout devices prevent equipments from accidentally starting up or switching off, Tag-outs are energy isolation devices that are placed in the safe position with a written warning attached to it.
These safety measures apply to car was places as well, while handling car wash equipments effective lockout/Tagout (LOTO) become necessary. They are important as they can easily prevent any serious injury in case of an accident and also they are in accordance to Occupational Safety and Health Administration (OSHA). The increasing occurrences of accidental startup of devices and the overall dangers that they pose to workers is a serious concern and OSHA has carefully created guidelines in order to ensure workplace safety. Car wash places also come under those guidelines and that makes it compulsory for employers to apply lock or tag on equipments in the off or safe position. The goal of such program is to make sure that no worker ever loses their lives or limbs to any fatal accidents that could be easily prevented; of course it is equally essential to make sure that the employees are well acquainted with the guidelines and procedures too.
Safety House LOTO is a leading manufacturer of high quality Lockout Tagout Products. All our devices meet the OSHA standard and are the preferred LOTO equipments by many corporate giants. manufacturer of lockout products
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Lockout-Tagout Strategy Missing From Amputation Case
We all know the worth of OSHA’s Lockout-Tagout system. We have discussed about the Lockout Tagout Strategy from top to bottom in our previous blogs. However, going by the accidents that are happening around the globe, I guess it is the time to reconsider the viability of the procedure for the reason the same events that used to happen earlier are still taking place.
By accidents we are referring here to the death of workers through any sort of carelessness in operating detrimental machinery. OSHA’s facility in USA have reported that a beverage company namely ‘Kerry incorporated’ was violating the lockout-tagout procedure. Counting the company works on large scale as it has its branches in six continents and gives employment to approximately twenty-thousand workers, putting everyone’s life in danger is nowhere a responsible move.
The enterprise came into the picture when last week on December 5, the company broke some serious laws. Not only that but also processed them repeatedly. It was delineated that a worker’s forearm got stuck in a machine which further lead to multiple fractures. The injury happened mere six weeks late when another employee met with an accident at the same facility.
In both of the incidents it was observed by the federal safety inspectors that the enterprise wasn’t following the rules and regulations prescribed by OSHA for Lockout Tagout Products. The bigger injury that happened to a fifty plus year old guy whose arm was harmed while he was performing routine maintenance raises a serious question that why the industry owners does not comply with OSHA’s LOTO process?
We fully know and understand that Lockout Tagout Procedure is the best way to prevent any possible catastrophe from ever happening in an industry. Since many injuries which are repeated in almost every company can be avoided through the procedure, it is strictly foolish to not instigate Lockout-Tagout procedure in your firm.
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Things To Expect During OSHA Inspection
OSHA (Occupational Safety and Health Administration) is both a Jedi and Darth Vader for the industrial companies. One way it shows light to those who seek help, while on the other hand it latches the firm which doesn’t obey the rules or set of guidelines established by them. Often employers feel scared of undergoing an OSHA inspection counting they don’t follow the guidelines. Lockout Tagout Products
It has been observed several times that the employers who got in conflict with OSHA were not fully aware about the things to expect from an inspection. Since it is not a general school probe so understanding the things that have to be done in order to protect yourself from any sort of trouble is important.
The Inspection comprises of three stages of which the first one is opening conference, then a factory walk-through, followed with a closing conference. Make sure to greet the inspector when they arrive and check their credentials. It is important to ask for the reason behind their visit in order to know whether they have come on a programmed inspection or for a complaint done by some employee.
The must have records to be submitted to OSHA for examination includes the following: –
1. Injury/Illness records upto last five years.
2. A descriptive hazard communication program.
3. Emergency evacuation procedures.
4. Descriptive Lockout Tagout Programs.
5. Medical Records.
6. Material Safety Data Sheets (MSDS).
7. Bloodborne pathogen Training Documentation.
8. Respirator Programs.
The scrutiny may cover all or partially your facility as an OSHA inspection is not restricted to a certain area. And if the compliance officer finds anything suspicious in open view, they have the right to expand the examination. Also, make sure to not delay the OSHA Inspection considering asking for too much time may raise their doubts and more likely the next inspection will be more comprehensive than the first.
Also, do not forget to fix the problems that the inspector notes before they leave the building. It is advised that you review the examination with the team itself. Alright, that’s it for today. Stay tuned to our blog for more relevant information regarding Lockout-Tagout procedure. And if interested in buying LOTO Kit, feel free to order them online because we, at Safety House, are the best Lockout Tagout Product Manufacturer in India.
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Why Are Cylinder Lockouts Important?
Amidst frequent news of workers losing their limbs or their lives due to the accidental startup of machinery or equipment, it has become even more essential to put a padlock on energy control devices. OSHA has laid down strict guidelines to assure that no one faces hazardous consequences of accidental energization of machinery. It is absolutely necessary to make use of lockout and tagout devices to make sure your workers are guarded against any such work place accident and have a safe and favorable environment to work in. Cylinder Lockouts
One such important lockout device is the Cylinder Valve Lockout that is used to prevent accidental ignition of gas cylinder. Gas cylinders are very common these days but they contain within a very highly inflammable energy that can be fatal if its overlooked. It is absolutely important to safely secure that highly inflammable energy and to make sure that no unauthorized person can get access to the cylinder. Cylinder Valve Lockout devices are made with the intent to prevent access to the main valve handle on many cylinder tanks.
In the absence of a lockout/ tagout device there is a high chance of the machine unexpectedly starting up. The lockout device isolates the hazardous energy source and renders them inoperative until work can begin again. It is important to identify all appropriate energy sources and implement lockout and tagout on them, these machinery or equipment must only be handled by authorized employees who are in charge of servicing or maintenance work.
Safety house LOTO who is ISO certified and the leading manufacturer of high quality lockout and tagout products, designed as per OSHA standards has its own range of cylinder lockout which is made with Polypropylene and weighs 115gms. The size of the cylinder lockout is 3.45″ x 6.15″ and it has 2 or 3 upper plate attached with rivets.
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Circuit Breaker Lockout System
You must have observed MCB’s (Miniature Circuit Breaker) installed in your house. When you switch on or shut-down the appliance, the electricity of an entire floor gets affected. This is because all the circuits in the floor are connected with the MCB Lockout and by turning off the main switch, the lights go out. However, this is not the prime task of a circuit breaker but to protect the appliance and the people from potential electrical shocks and faults. In other words, Circuit Breakers are the appliances that blocks possible electrical short-circuits and helps maintain the flow of electricity.
A lot of people fail to comprehend the reason as to how Circuit Breakers come under the OSHA guidelines. As per OSHA’s standard 29 CFR 1910.147, all the devices that are dangerous and can cause accidents must be disconnected from all kinds of appliances, including Circuit Breakers so that the machines can’t operate itself in absence of workers. And since Circuit Breakers are basically like a switch with on/off system, it’s required to count them in Lockout-Tagout procedure.
Circuit breakers lockout system involves locking out the switches of the circuits through circuit breaker lockout equipment. The kit includes yellow rail assembly, 2 x 1-way pins, 1 x 2-way pins, 1 x cup pin, pin holder, and self tapping screws which come specifically designed for each panel. The process of killing the switches is very easy through the Lockout Kit.
There are numerous lockout-tagout service providers in the country. However, not all of them deliver quality products to their customers. ‘Safety House’ is a trusted company that has been in business since a considerable amount of time and has hundreds of satisfied clients. So make sure to choose the best LOTO service provider for your establishment which meets your requirements.
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Why Valve Lockout Devices Are A Necessary Workplace Requirement
The safety and security of the workforce is important for any organization and it is their duty to ensure that the employees work in a hazard fee environment. The unexpected energization or startup of machines can pose some serious threat to the workers. Lockout Tagout Products provides protection that hold energy isolation devices in a safe position and prevents the release of hazardous energy and prevents machines or equipments from getting energized. In case machinery that the company employee is servicing or maintaining unexpectedly energizes, starts up, or releases stored energy then it can have very fatal consequences and injure the worker concerned.
Valve Lockout Devices For Workplace
Similarly valve lockouts prevent the occurrence of any harmful accidents during maintenance or repairs. With the help of Valve lockout devices workers can close off or isolate energy sources such as electricity and hydraulic pressure. By the statistical data compiled by OSHA (Occupational Safety and Health Administration) three million workers that majorly include electricians, machine operators, and laborers face this risk at work places. A victim can fracture their arms or legs, get burnt or electrocuted in the light of such an accident occurring. This is a serious issue on a personal level as the life and physical health of a laborer is concerned and also staff getting injured would gravely affect the productivity of an establishment.
Valve Lockout device is easy to use, safe and an inexpensive way to secure valves and prevent injury. They are used at workplaces to close off different kinds of pressured valves, these devices ensure that machineries that are value operated do not accidentally start working and remain switched during any maintenance work. The Valve Lockout Devices are attached over the operational part of the valve.
Safety House, the best manufacturer of lockout products In Delhi emphasis on taking prevention measures rather than waiting for accidents to happen. We also manufacture a wide range of the best Valve lock out Device.
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Know More About Lockout Devices & Their Necessary Criteria
Many industrial accidents happen due to unexpected energisation of machines at workplace. To prevent such accidents from happening and to ensure a safe work environment for the employees, it is important for the organization to implement lockout devices. We at Safety House, the best manufacturer of Lockout Tagout Products in Delhi believe in being well prepared and fostering a culture of safety. There are certain criteria’s that Lockout Tagout Devices must meet before being used by any organization:
a) Lockout devices must be compatible with the work environment they are being used in. Tagout device warnings must remain legible even when they are used in wet, damp, or corrosive conditions.
b) Lockout and tagout devices must be designated by color, shape, or size and must have a standardized print and warning format.
c) The lockout and tagout devices must be really strong so that they can’t be removed inadvertently.
d) Tagout devices must be attached with a single-use, self-locking material such as a nylon cable tie.
e) Whichever employee sees the lockout or tagout device must be able to recognize who attached it and its purpose.
f) Each lock must have a unique key or a combination.
Safety House manufactures the best quality LOTO Products such as cylinder lockout, cable lockout and many more that meet the above necessary requirements.
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Checklist For Better Use of Lockout/Tagout Program
Lockout/ Tagout acceptance in your workplace is an essential safety requirement. Preventing the unpredictable accidents of dangerous gasses or energies during service and maintenance ensures the safety of workers and helps to build a productive work environment. Lockout Tagout Products require proper adoption and implementation for workplace and employees. According to a report of Occupational Safety and Health Administration (OSHA), around three million people working with big equipment or machines face the risk of injuries if lockout/ tagout (LOTO) is not properly implemented. This blog post will provide few tips to help your company stay disciplined.
Choose The Right Device: The lockout padlock is one of the important parts of LOTO family. Valves, circuit breakers, switches, etc. are just some of the machines that require lockouts. Sometimes purchasing the right type of lockout may seem overwhelming as these products come in many variants.
Before buying a padlock for your workplace, few things are going to help you a lot:
1. Knowing the exactly right product and use devices verified as per OSHA standard.
2. Make a list of machines that may need lockout devices.
3. Always use standardized goods and tools to keep devices organized.
Lockout Station is an effective way to hold critical devices. This product not only stores important devices, but also they save space, time and efficient operations.
Complete Document Strategy: Lockout implementation needs to be documented by process. This process will help to remove any possible confusion about the ability of management and workers. Documentation also provides employees with valuable training tips. Fixed documentation provided by OSHA is required, given the differences in workplaces and machines, not every Lockout procedure will be the same. It Is very important to make sure the systems are as efficient as possible.
Establish An Attentive Training Program: Careful and thorough training is an essential part of a successful lockout program. All workplaces need to be trained according to their need. It is imperative for each and every worker to his role. Work should be explicitly assigned and defined to the appropriate employee. Strong communication is required to develop among all employees so that they clearly alert affected employees when a lockout device is being placed and removed. Every padlock has a space to write worker’s name.
Careful Evaluation: A careful evolution is a crucial for development. Lockout training and written procedures can be counted as a success, only if they are used in actual maintenance situations. Analysis is important to make sure that the training exercises, procedure, and devices are working properly.
Take a look at LOTO products at www.lockoutindia.com and decide if the products shown on the website will meet all your criteria necessary protect employees while working.
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