Category : Lockout Kit

Purpose of Lockout Tagout Advantages Disadvantages

What is the Purpose of Lockout Tagout: Advantages & Disadvantages


The purpose of the Lockout Tagout programme is to increase the workplace’s safety. Working with machinery may be hazardous, but taking the necessary precautions can significantly reduce the danger. 

Safeguards against being crushed or injured by moving components are examples of protective measures that may implement. They may also incorporate measures to prevent electrocution from occurring. 

One of the main purpose of lockout tagout programme has become so significant in many facilities’ safety systems because it gives multiple advantages to a large number of people at the same time.

What Is Lockout Tagout (LOTO) and How Does It Work?

The purpose of LOTO (Lockout Tagout) is to ensure that equipment is switched off, rendered unusable, and de-energized before it may use again.

This makes it feasible to repair and maintain the system in a safe and secure environment. The Lockout Kit is one of the most useful safety equipment collection kits that is helpful in many dangerous situations. 

Lockout/Tagout procedures must follow in any workplace where equipment may unintentionally discharge potentially hazardous energy if not properly maintained. 

Advantages of Lockout Tagout Products

When a person incorrectly assumes that a machine has been properly switched off, it may be a serious incident. LOTO is a means of shutting down all computers, machinery, and equipment simultaneously to protect yourself and others. 

If accidents and fatalities can prevent, it is possible to decrease production time losses while increasing overall profits. The following are some of the advantages of lockout.

  • Reduces the likelihood of injury occurring if machines are accidentally triggered by a mistake.
  • The risk of injury or death from hazardous energy releases such as steam blasts, corrosive chemicals, and electrical arc flashes is minimized to the lowest degree possible.
  • This approach saves the lives of people.
  • Reduce the possibility of legal action.
  • Benefits and reductions in workers’ compensation insurance premiums are offered in several counties if a firm has fewer accidents.
  • Making safety a high priority at work has the effect of creating confidence and trust in people.
  • Profitability

Disadvantages of Lockout Tagout

Lockout/Tagout rules and standards have been established by the Occupational Safety and Health Administration (OSHA) to protect employees, equipment, and the workplace while performing maintenance and repairs.

Read More: Importance of OSHA Standards

Unfortunately, several cases of deaths persist after considerable guidance and inspection, including shocks and missing fingers and the end of a person. The following are examples of disadvantages of lockout that might be fatal.

  • Failure to de-energize the system
  • The inability to remove residues from a location.
  • Repeating the same mistake over and over
  • Inappropriate training
  • There is a shortage of equipment-specific lockout methods.
  • Keys and locks that are synchronized

Moreover, make use of the Lockout Tagout system in your organization right now. When used properly, it may be a life-saving technology. It is important to protect employees from the release of hazardous energy when maintaining machinery or equipment by following the lockout Tagout procedures.

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Use Electrical Lockout Devices and Equipments

How to Use Electrical Lockout Devices and Equipments?


When utilized in industrial high voltage or low voltage applications, electrical lockout devices may help prevent electrical accidents by ensuring that electrical systems are properly shut off. One of the most common methods of preventing accidental or unintentional access to electrical power sources is implementing a Lockout-Tagout technique (LOTO).

Using this secure process, every person working on the same circuit or piece of equipment has a lock that they fasten to a disconnect device before starting their job. 

Lockout operations are complete when the disconnect switch or isolation device is free of all locks and lockout devices, indicating that the last worker has granted permission for the line to be re-energized after the lockout operation has been completed. 

Procedure to Use the Electrical Lockout Tagout Devices

A normal lockout Tagout method calls for locating all possible power sources. A qualified worker must properly inform on the scope of the operation before they shut down the line or circuit. The following are some of the methods on how to use Electrical Lockout Devices and Equipment.

Locate the process that will follow

Binders or lockout Tagout software may use in your organization. First, locate the steps to use electrical lockout devices necessary for the machine you will be working on and follow them to completion. 

According to the manufacturer’s recommendations, this technique should describe the step-by-step approach for shutting down and restarting the equipment. Read More: What Are The Usage Of Electrical Plug Lockouts?

Notify any concerned persons

Any work on the equipment must complete only after all co-workers, contractors, and other parties who may inform of the project’s progress. In addition, if any adjustments need to be made to work procedures, make sure that everyone is informed of these changes.

Find all energy sources

The Lockout Tagout technique you are using should include all of the energy sources that need to be disconnected or isolated. It may even be able to produce images that reveal the specific position of the harmful energy source.  Read More: Electrical Panel Lockout Switches With Safety

Turn off the machine

The lockout Tagout method should include a list of the procedures to be taken to do this and specific instructions on how to shut down the equipment. Some devices or equipment need several steps to be completed before they may be shut down. Moreover, Valve Lockout is the major equipment that is used to block harmful and hazardous materials from pipes supplies. 

Lockout and tag all energy isolators

Make use of the locks and tags that have been assigned to you. In most cases, this requires permission. If more than one person is engaged in the maintenance or service of the machine or equipment, each individual must connect their lock or tag to the energy isolating device. 

From the Loto Kit, using Electrical Lockout Devices and Equipment can improve employee productivity and efficiency. It also prevents issues from arising in the first place, which leads to a safer working environment.

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usage of lockout kit

What is a Lockout Kit And Why is it Used For?

  • Posted On: January 27, 2022

  • Categorized In:

  • Written By: blog


The lockout kit has several products, including different lockout tagout products. These kits are used for performing lockout procedures on hazardous equipment. loto kit are many more than this one sentence and have multiple usages. If you’re wondering what’s more about the kit, we will help you with that.

In today’s article, we will help you understand in detail what is a lockout kit is and what it is used for? We assure you that you’ll have enough information to make an informed decision regarding your purchase of the lockout kit by the end of this article.

What is a Lockout Kit?

A lockout kits or loto kit is a set of equipment used to perform lockout procedures on hazardous equipment. In simpler words, lockout means placing locks on any equipment to ensure it is inoperable and separated from other equipment.

Moreover, it comprises multiple locks with separated identification tags that allow the workers to reference information about the hazards associated with the locked-out equipment.

Safety lockout products are mobile and portable. If you’re dealing with a vast number of locks, then the kit would not be ideal for you; you should instead opt for a giant lockout cabinet.

Electrical equipment, vehicle, valve or industrial machinery, or other equipment include potential hazards for the workers; therefore, it becomes crucial for many occupational safety practices. Read more: Types of Lockout Tags & Its Usage for Industrial Safety

You also get an identification option with lockout tags. With the help of these tags, you can tagout all the pieces of equipment. After this, it will become easier to identify which equipment belongs to which department/person and the safety guidelines or any other particular remark if required.

Usages Of Lockout Kits

  • This is used when more than one unit on a single panel needs to be locked out.
  • To isolate the electrical plugs/switches/button.
  • To ensure hassle-free usage of different equipment within the same kit.
  • Prevent usage of hazardous equipment.
  • Allows multiple workers to keep their equipment at the same place without any safety concerns.
  • Promotes safety and security of every piece of equipment.

So with these, you’re now aware of what a loto kit means and its usage; this must have made you understand the importance of having a loto kit or lockout cabinet at your workplace, right?

What are you waiting for? Connect with a trusted lockout supplier, buy a lockout kit/ loto kit today and ensure safety for all pieces of equipment.

To buy quality lockout products, you can connect with Safety House at lockoutindia.com. As the largest manufacturer of lockout kits, Safety House products are certified according to industry standards and ensure the utmost safety of your equipment.

Checkout Our Other Lockout Tagout Products:

  1. Scaffold Tag
  2. Osha lock
  3. Valve lockout

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